Stainless steel is one of the most commonly used materials in manufacturing. This makes bending stainless steel rods & tubing a standard forming process for making metal parts for various uses. During the design and construction of a system tubing or piping, engineers and designers consider it a fundamental operation.
However, it is crucial to understand how to can you bend stainless steel tubing properly. Now that some high-end stainless steel materials have become mainstream, machining them becomes more challenging. To get the best results from the bending process, you need to know how to do it. We will discuss the most effective methods of bending steel tubing in this article.
Stainless Steel Round Bars
Round Bar consists of a long, cylindrical metal bar stock used for a variety of industrial and commercial purposes. Shafts are the most common application. Measurements are usually made by taking the diameter of the product. There are standard diameters ranging from 1/4″ up to 24″.
Stainless steel round bars are corrosion-resistant and rust-free, making them suitable for use in chemical factories. Apart from being fire- and heat-resistant, stainless steel does not corrode because it reacts with no chemicals.
BENEFITS OF STAINLESS STEEL ROUND BARS:
Corrosion-resistant: Stainless steel round bars are corrosion-resistant, and are therefore useful in the construction industry because they can offer a high degree of strength and protection to the material and project.
Easy in production: Due to today’s modern manufacturing procedures, these SS round bars can be molded or cut into any shape or form, making it easy to produce these.
Appealing looks: Stainless steel and a high-quality appearance make them appealing and easy to maintain. In every kitchen and home, stainless steel appliances play an important role. You can also use stainless steel rods as curtain rods, and they look great.
Hygiene: Stainless steel offers a great option for cleanliness, being used in medical facilities and the food industry. It does not collect dirt or bacteria.
USES OF STAINLESS STEEL ROUND BARS:
They are mainly used in chemical industries since they have the best corrosion resistance features. Consequently, it can be used in hostile environments including saltwater and corrosive substances, such as ocean bottoms and oceanside structures.
In the manufacturing of structures, appliances, and machinery, stainless steel round bars are used. In addition to medical tools and jewelry, the material is also used in the production of the material.
Round stainless steel bars can be used in a variety of industrial applications besides cutlery and kitchenware.
Round stainless steel bars find applications in many sectors, including construction and plumbing, as well as automotive manufacturing.
HOW TO BEND THE ROUND BAR?
Round bars are solid, which means that they can be easily bent into the shapes required by a project. Bars that are not circular or square can be bent in two ways:
Bars are bent along their wider axis in order to achieve this. Consequently, there is less rippling on the inside of the curve, which makes bending easier. As a result of the easy way of bending bars, they resemble belts when they are finished.
In this process, the wide axis of the bar is bent rather than the narrow axis. By doing this, an easier bend is achieved, which reduces the possibility of rippling on the inside of the curve. When completed, bars bent in an easy manner resemble belts.
A stainless steel rod can be bent in two ways, one using force and one using heat. By mechanically bending stainless steel rods with a press brake, you create true radius bends. You can use an oxy-acetylene torch to heat the rod and then bend the heated area of the rod if you do not have access to a press brake. Heating a stainless steel rod is the most common method of creating a how to bend steel rod into circle in a stainless steel rod.
Step 1
The stainless steel rod should be clamped into the vise with the area that needs to be bent against the side.
Step 2
Make sure you wear safety glasses and leather gloves.
Step 3
Light the oxy-acetylene torch with the striker and set it to a neutral flame that emits no soot and has a constant blue glow. It is important that the inner portion of the flame is short, in order not to overheat the stainless steel rod.
Step 4
When you are ready to bend the stainless steel rod, use the torch to heat the part where you need to bend it. In order to get an even orange glow from the stainless rod, you need to heat the entire area.
Step 5
Once the torch is turned off, apply pressure to the stainless steel rod toward the vise and hit the side of the stainless steel rod with the hammer while it is glowing orange.
Step 6
The stainless steel rod needs to be cooled off by placing it in a bucket of cold water after it has been released from the vise.
Step 7
The rod’s surface should be clean of any contamination with 400-grit sandpaper after the bend is sanded.
Metal parts made with stainless steel rods and tubing are common in many manufacturing applications, which makes bending stainless steel rods & tubing a standard forming process.
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Stainless steel is one of the most commonly used materials in manufacturing. This makes bending stainless steel rods & tubing a standard forming process for making metal parts for various uses. During the design and construction of a system tubing or piping, engineers and designers consider it a fundamental operation.
Due to its widespread use in manufacturing, bending stainless steel rods & tubing is a standard forming process for making metal parts.