SAE 4140 Alloy Steel
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DETAILED INFORMATION
As low-alloy steel, SAE 4140 is derived from iron, carbon, and other alloying elements. It is a medium-carbon steel characterized by strength, toughness, and wear resistance.SAE 4140 Has Both Chromium And Molybdenum As Its Primary Alloying Elements, Making It A Chromium-Molybdenum Steel With A Wide Range Of Mechanical Properties. Gears, shafts, spindles, and other machine parts can be made from it. In addition, SAE 4140 steel is widely used for downhole tools and wellhead components in the oil and gas industry. In addition to its high strength levels, SAE 4140 steel maintains good toughness and ductility after heat treatment. Sae 4140 Steel Has A Good Weldability And Machinability. Welded using the most common welding methods, it can also be machined using conventional methods. While hardened and tempered, it is difficult to machine due to its high hardenability. Among the industries where it is commonly used are construction, mining, oil and gas, and transportation. It is available in many sizes and shapes and conforms to ASTM A29/A29m standards.
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Common 4140 Steel Specifications
Country | USA | German | British | Japan | China | Australia |
Standard | ASTM A29 | DIN 17200 | BS 970 | JIS G4105 | GB/T 3077 | AS 1444 |
Grades | 4140 | 1.7225/ 42CrMo4 |
42CrMo4 | SCM440 | 42CrMo | 4140 |
Chemical Composition:
The Following Table Shows The Chemical Composition Of Sae4140 Steel:
Standard |
Grade |
C |
Mn |
P |
S |
Si |
Cr |
Mo |
Astm A29 |
4140 |
0.38-0.43 |
0.75-1.00 |
0.035 |
0.040 |
0.15-0.35 |
0.8-1.10 |
0.15-0.25 |
En 10250 |
42crmo4 /1.7224 |
0.38-0.45 |
0.6-0.9 |
0.035 |
0.035 |
0.4 |
0.9-1.2 |
0.15-0.30 |
Jis G4105 |
Scm440 |
0.38-0.43 |
0.60-0.85 |
0.03 |
0.03 |
0.15-0.35 |
0.9-1.2 |
0.15-0.30 |
Mechanical Properties:
Properties |
Metric |
Imperial |
Tensile Strength |
655 Mpa |
95000 Psi |
Yield Strength |
415 Mpa |
60200 Psi |
Bulk Modulus (Typical For Steel) |
140 Gpa |
20300 Ksi |
Shear Modulus (Typical For Steel) |
80 Gpa |
11600 Ksi |
Elastic Modulus |
190-210 Gpa |
27557-30458 Ksi |
Poisson’s Ratio |
0.27-0.30 |
0.27-0.30 |
Elongation At Break (In 50 Mm) |
25.70% |
25.70% |
Hardness, Brinell |
197 |
197 |
Hardness, Knoop (Converted From Brinell Hardness) |
219 |
219 |
Hardness, Rockwell B (Converted From Brinell Hardness) |
92 |
92 |
Hardness, Rockwell C (Converted From Brinell Hardness. Value Below Normal Hrc Range, For Comparison Purposes Only) |
13 |
13 |
Hardness, Vickers (Converted From Brinell Hardness) |
207 |
207 |
Machinability (Based On Aisi 1212 As 100 Machinability) |
65 |
65 |
Physical Properties:
The Physical Properties Of Sae 4140 Alloy Steel Are Highlighted In The Following Table.
Properties | Metric | Imperial |
Density | 7.85 G/Cm3 | 0.284 Lb/In³< |
Melting Point | 1416°c | 2580°f |
Thermal Properties:
Properties | Metric | Imperial |
Density | 7.85 G/Cm3 | 0.284 Lb/In³ |
Melting Point | 1416°c | 2580°f |
Forging Properties:
Forging Of Sae 4140 Steel Should Be Carried Out Between 2200 And 1650 º F (1200 And 900 º C). The Lower The Finishing Temperature From Forging, The Finer Will The Grain Size. This Alloy Steel Should Ideally Not Be Forged Below 1650 º F (900 º C) And Should Be Slow Cooled After Forging In Oil Or Water.
Stress Relieving:
Stress Relieving Heat To 680°c– 700°c, Hold Until Temperature Is Uniform Throughout The Section, Soak For 1 Hour Per 25 Mm Section, And Cool In Still Air.
Normalizing:
This Process Is Defined As Heating A Steel To A Temperature Above The Ferrite To Austenite Transformation Range And Then Cooling it In Air To A Temperature Well Below This Transformation Range. This Treatment May Be Carried Out On Forged Products As A Conditioning Treatment Before the Final Heat Treatment. Normalizing Also Serves To Refine The Structure Of Forgings That Might Have Cooled Non-Uniformly From Their Forging Operation. The Nominal Normalizing Temperature For the 4140 Grade Is 1600 º F (870 º C), But Production Experience May Necessitate A Temperature Either 50 º F (10 º C) Above Or Below This Figure. In Fact, When Forgings Are Normalized Before, Say, Carburizing Or Hardening And Tempering, The Upper Range Of Normalizing Temperatures Is Used. When Normalizing Is The Final Heat Treatment, The Lower Temperature Range Is Used.
Annealing:
Sae 4140 Alloy Steel Is Annealed At 872°c (1600°f) Followed By Slowly Cooling In The Furnace.
Density:
Properties | Metric | Imperial |
Density | 7.85 G/Cm3 | 0.284 Lb/In³ |
Machinability:
Sae 4140 Alloy Steel Has Good Machinability In The Annealed Condition.
Welding:
Sae 4140 Alloy Steel Can Be Welded Using All Conventional Techniques. However, The Mechanical Properties Of This Steel Will Be Affected If It Is Welded In The Heat-Treated Condition, And Post-Weld Heat Treatment Should Be Performed.
Suggested Pre-Heat Temperature | |||||||||
Section | 25mm | 40mm | 50mm | 75mm | 150mm + | ||||
Oc | 370 | 400 | 425 | 455 | 510 | ||||
Post Welding | |||||||||
Maximum Cooling Rate 95 Oc Per Hour Down To 95 Oc, Follow By Cooling In Still Air. N.B. No Draught. It Is Recommended That The Work Piece, If Possible Is Wrapped In An Heat Resistant Blanket Or Buried In Sand Etc. |
Nitriding
Heat To 840 Oc – 875 Oc, Hold Until Temperature Is Uniform Throughout The Section, Soak For 10 – 15 Minutes Per 25 Mm Section, And Quench In Oil, Water, Or Polymer As Required.*Temper Immediately While Still Hand Warm
The surface finish of Carbon Steel EN-9 Hex Bar and Rods
CG | Centreless ground | HF | Hot finished |
---|---|---|---|
CF | Cold finished | HRAP | Hot rolled, annealed and pickled |
CD | Cold drawn | P | Polished |
BD | Bright drawn | SRE | Slit rolled edge |
P&T | Peeled and turned | RT | Rough-turned/peeled |
ST | Smooth turned | PR | Peeled and reeled |
Conditions Of En-9 Carbon Steel Flat Bar And Round Bar
H&T | Hardened and tempered. |
ANN | Annealed |
PH | Precipitation hardened |
En9 Round Bar Sizes
Type |
SIZES (mm) |
SIZES (Inches) |
ISO Tolerance |
Cold Drawn and Ground |
10.00 – 75.00 |
5/6″ – 2.50″ |
h8-h9-h10-h11 |
Peeled and Polished |
40.00 – 150.00 |
1.50″ – 6.00″ |
h11, h11-DIN 1013 |
Peeled and Ground |
20.00 – 50.00 |
3/4″ – 2.00″ |
h9-h10-h11 |
Cold Drawn and Polish |
3.00 – 75.00 |
1/8″ – 3.00″ |
h8-h9-h10-h11 |
EN9 Bars have Standard lengths of 2000 mm up to 6000 mm. Cut to size on request (tolerance +2/-0 mm).
5.0 | 45.0 |
---|---|
6.0 | 50.0 |
7.0 | 55.0 |
8.0 | 60.0 |
9.0 | 65.0 |
10.0 | 70.0 |
12.0 | 75.0 |
16.0 | 80.0 |
20.0 | 90.0 |
25.0 | 100.0 |
30.0 | 130.0 |
35.0 | 160.0 |
40.0 | 200.0 |
- SW 13 EN9 Round Bar
- SW 17 EN9 Round Bar
- SW 19 EN9 Round Bar
- SW 24 EN9 Round Bar
- SW 27 EN9 Round Bar
Applications Of Sae 4140 Alloy Steel Round Bars
-
Oil And Gas Pipeline
-
Plumbing
-
Chemical Industry
-
Pulp And Paper Industry
-
Heating
-
Power Plant
-
Structural Pipe
-
Food Processing
-
Fabrication
-
Heat Exchangers
-
General Purpose Applications
-
Water Supply Systems
Other Industrial Purposes