OHNS Round Bar
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DETAILED INFORMATION
As a versatile and widely used tool steel, OHNS (Oil Hardening Non-Shrinking) round bars offer exceptional properties for various applications and are commonly used in multiple industries. As a result of their superior hardness, toughness, and wear resistance, OHNS round bars are popular in a wide range of industries, including manufacturing, tooling, engineering, and automotive. I am writing this detailed description to provide a better understanding of the critical characteristics, manufacturing process, and applications of OHNS round bars.
As a result of their remarkable hardness, OHNS round bars are ideal for applications that require strength and durability due to their unusual hardness. The hardness of the steel varies between 58 and 64 HRC (Rockwell hardness scale), ensuring that it is highly resistant to wear, abrasion, and deformation. Under extreme working conditions, OHNS round bars retain their shape and structural integrity, making them highly suitable for heavy-duty strength and durability applications.
As a distinctive characteristic of OHNS round bars, they do not shrink when exposed to heat. A significant benefit of the hardening process of this steel is that it results in minimal dimensional changes, ensuring consistent and precise dimensions. Because of this property, OHNS round bars are a reliable choice for applications requiring tight tolerances and accurate measurements due to their precision construction.
The OHNS round bars are produced in several steps to achieve their superior properties. Iron, carbon, manganese, chromium, molybdenum, and vanadium are the primary materials used in the manufacturing process of this product. By adding these alloying elements to steel, it is possible to enhance its hardness, toughness, and machinability.
To manufacture OHNS round bars, the first step is to melt the raw materials in an electric arc furnace or a similar high-temperature furnace, after which they are formed into the desired shape. It is then refined and cast into ingots or continuous casting molds once the molten steel has been obtained. The nuggets are shaped into round bars through a series of rolling mills after hot rolled into ingots.
It is after the OHNS round bar has been hot rolled that it undergoes oil hardening. After the bar is heated to a specific temperature range, it is quenched in oil for a long time. As a result of the rapid cooling of steel in oil, the microstructure of the steel is transformed, giving it hardness and toughness. It is then necessary for the round bar to be further machined and finished.
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OHNS Steel Round Bar Specification
Grade |
OHNS Round Bar |
OHNS Square bar size |
4 to 100mm |
OHNS Steel Hollow Bar |
32mm OD x 16mm ID to 250mm OD x 200mm ID) |
OHNS Steel Hex Bar size |
2-100mm A/F |
OHNS Angle bar size |
3mm*20mm*20mm~12mm*100mm*100mm |
OHNS Steel Rectangles Size |
33 x 30mm to 295 x 1066mm |
OHNS High-Speed Steel Flat bar size |
Thickness: 2 -100mm |
Width: 10 to 500mm |
|
OHNS Channel Bar |
80 x 40mm to 150 x 75mm section; 5.0 to 6.0mm thickness |
OHNS Steel Section |
3.0 to 12.0mm thickness |
OHNS Steel Round bar size |
Diameter: 3-~800mm |
OHNS Billet Size |
1/2″ to 495mm Diameter |
OHNS Steel Round Bar Standard Dimensions |
Diameter / Height: 0.5 inches / 0.625 inches / 0.75 inches / 0.875 inches / 1.0 inches / 1.125 inches / 1.25 inches / 1.375 inches / 1.5 inches / 1.75 inches / 2.0 inches / 2.25 inches / 2.5 inches / 2.75 inches / 3.0 inches / 3.25 inches / 3.5 inches / 3.75 inches / 4.0 inches / 4.25 inches / 4.5 inches / 5.0 inches / 5.25 inches / 5.5 inches / 6.0 inches / 7.0 inches / 8.0 inches / 9.0 inches. |
OHNS Surface |
Bright, Hot Rolled Pickled, Cold Drawn, Sand Blasting Finished, Polished, Hairline |
OHNS Steel Tolerance |
H8, H9, H10, H11, H12, H13K9, K10, K11, K12 or as per clients’ requirements |
OHNS Steel Technique |
OHNS Hot Rolled, Cold Drawn, Cold Rolled, Forged Round Bar, Rod |
OHNS Condition |
Hardened & tempered, annealed |
Finish |
Cold (bright) drawn, centreless ground, hot rolled, smooth turned, peeled, slit rolled edge, hot rolled annealed, Rough Turned, Bright, Polish, Grinding, Centreless Ground & Black |
Form |
OHNS Round, Rod, T-Bar, Channel Bar, Precision Ground Bar, Flat Bar, Square Bar, Blocks, Round Rod, Rings, Hollow, Triangle, Rectangle, Hex (A/F), Threaded, Half Round Bar, Profiles, Billet, Ingot, I/H Bar, Forging, etc. |
Processing |
Bar cutting to 650mm |
Our OHNS Round bar conforms to NACE MR0175/ISO 15156 |
Chemical Composition (Typical Analysis In %)
C | Si | Mn | P | S | Cr | W |
0.85-1.00 | 0.15-0.35 | 1.00-1.20 | 0.030max | 0.030max | 0.50-0.70 | 0.50-0.70 |
OHNS Steel Round Bar Mechanical Properties
OHNS O1 cold work steel is equivalent to DIN 2510. The grade AISI O1 tool steel is an oil-hardening, non-shrinking steel with good cutting-edge retention, high hardenability, and dimensional stability during heat treatment.
Physical Properties
Thermal Conductivity at °C |
W / (m*K) |
20 |
33.4 |
350 |
32.1 |
700 |
31.1 |
OHNS Round Bar Standards
STANDARDS |
100MnCrW4 |
O1 |
DIN 2510 |
AISI O1 |
AFNOR 90MWCV5 |
JIS SKS3 |
Conditions Of Ohns Steel Round Bar
H&T |
Hardened and tempered. |
ANN |
Annealed |
PH |
Precipitation hardened. |
Surface Finish Of OHNS Steel Hex Bar And Rods
CG |
Centreless ground |
HF |
Hot finished |
CF |
Cold finished |
HRAP |
Hot rolled, annealed, and pickled |
CD |
Cold drawn |
P |
Polished |
BD |
Bright drawn |
SRE |
Slit rolled edge |
P&T |
Peeled and turned |
RT |
Rough-turned/peeled |
ST |
Smooth turned |
PR |
Peeled and reeled |
OHNS Round Bar Sizes
Type |
SIZES (mm) |
SIZES (Inches) |
ISO Tolerance |
Cold Drawn and Ground |
10.00 – 75.00 |
5/6″ – 2.50″ |
h8-h9-h10-h11 |
Peeled and Polished |
40.00 – 150.00 |
1.50″ – 6.00″ |
h11, h11-DIN 1013 |
Peeled and Ground |
20.00 – 50.00 |
3/4″ – 2.00″ |
h9-h10-h11 |
Cold Drawn and Polish |
3.00 – 75.00 |
1/8″ – 3.00″ |
h8-h9-h10-h1 |
OHNS Bars Standard Lengths Of 2000 Mm Up To 6000 Mm
5.0 |
45.0 |
6.0 |
50.0 |
7.0 |
55.0 |
8.0 |
60.0 |
9.0 |
65.0 |
10.0 |
70.0 |
12.0 |
75.0 |
16.0 |
80.0 |
20.0 |
90.0 |
25.0 |
100.0 |
30.0 |
130.0 |
35.0 |
160.0 |
40.0 |
200.0 |
OHNS Round Steel Bar Features
- High hardness
- Incredible durability
- Free from rust
- Supreme finish
Heat Treatment
Soft Annealing °C |
750-780 |
Cooling |
Furnace |
Hardness HB |
max. 230 |
Stress-relief Annealing °C |
approx. 650 |
Hardening °C |
780-820 |
Quenching |
Air, Oil, Salt Bath 180-220°C |
Hardness after quenching HRC |
65 |
OHNS Round Bar Thermal Conductivity
- Thermal conductivity (K) 24.27 Wm -l k -l
- Thermal diffusivity (k: K/pC) 6.687 × 104 m2/s
Tests Certificates:
The various reports are raw material test reports, mill test reports, quality assurance plans, heat treatment charts, fumigation certificates, attested certificates by third parties, NABL test reports, and MTC reports as per EN 10204 3.1 or 3.2.
Documents:
Product invoice, specification guide, welding guide, packaging details, certificate origin by legalized manufacturers, stamping details, incorporation chemical composition, and hardness details.
Applications Of OHNS Round Bar
- Tool and Die Making
- Machine Parts
- Cold Work Applications
- Automotive Industry
- General Engineering